MANUFACTURING & QUALITY INFRASTRUCTURE
Take an inside look at our 35,000+ monthly capacity facility in Manchar, Pune. Automated cutting, multi-needle embroidery units, and rigorous 4-point laboratory testing.
State-of-the-Art Factory & Infrastructure in Manchar, Pune
Equipped with modern Japanese industrial machinery, automated cutting, computerized multi-needle embroidery units, and rigorous 4-point quality testing stations.
Our 5-Stage Precision Manufacturing Standard
Fabric Sourcing & 4-Point Inspection
Every textile lot undergoes GSM verification, color shade sorting under D65 daylight labs, and tensile pull testing.
CAD Digitized Pattern Making
Automated nesting and pattern grading ensures consistent, flattering fits across all sizes from Nursery to 5XL.
High-Speed Industrial Stitching Lines
Japanese Juki & Brother automated sewing machines deliver uniform 11-12 stitches per inch (SPI) strength.
Computerized Multi-Head Embroidery
High-density logo embroidery with multi-color German Madeira threads replicates institution crests with razor sharpness.
Steam Finishing & Tamper-Proof Packaging
Vacuum steam form-pressing followed by individual polybagging and carton packing sorted by student/employee roll.
Enterprise Testing Protocols & Standards
Every meter of fabric and every stitched uniform is held to rigorous laboratory quality checks meeting international textile benchmarks.
ISO Color Fastness 4+
Vat dyed & reactive dyes ensure zero bleeding, even after 50+ rigorous industrial washes.
Martindale Abrasion >25,000
Engineered high-twist yarn prevents pilling and withstands harsh schoolyard & factory friction.
Controlled Shrinkage <1.5%
Precision sanforizing process guarantees uniforms hold their exact tailored fit perpetually.
OEKO-TEX Compliant Chemistry
Zero AZO dyes or harmful heavy chemicals. Completely skin-safe for kids and 12-hour workwear.